Measuring devices
© ProZa Messsysteme 2025
Fully automatic
- Post process measuring
machine for testing shafts and
axles
The system is customer-specifically
designed for simultaneous testing of six
diameters in a range of min. 20h6 and
max. 50h6, with a maximum part length
of 150mm. Automatic machine
adjustment based on individual,
average, or moving average values, as
well as customer-specific values, is
possible. Changeover takes less than 3
minutes.
- Post process measuring
machine for testing disc-shaped
rotationally symmetrical parts.
Designed for a range of approximately
160 similar parts. Two inner diameters
from 17mm to 140mm and two outer
diameters from 40mm to 300mm can be
tested. The inner diameter can be freely
positioned within the 17-140mm range
using a crank, and the height is
adjustable via 7 stops. The outer
diameter can be set in 13 positions
within the 40-300mm range and in 7
height positions. The workpiece is
mounted on a three-point support and
secured in a three-jaw chuck. Manual
changeover - changeover time < 5
minutes. Dimension determination via 2-
point measurement using 12mm
incremental probes. Automatic machine
adjustment based on individual values,
average values, or moving average
values, as well as customer-specific
values.
- Post-process measuring
machine for brake drums
Designed for simultaneous testing of
two inside diameters. The system is
configured for a customer-specific range
of two parts. No conversion is required,
as the range of parts is within the stroke
range of the probes and the chuck.
Simultaneous testing of two inside
diameters. Measurement values are
recorded via incremental probes.
Automatic machine adjustment based
on individual, average, or moving
average values, as well as customer-
specific values.
- Polar coordinate measuring
machine
For testing cams or cam-like parts with
a maximum diameter of 600 mm.
Measurement and evaluation time with
target and actual comparison and
adjustment < = 30 seconds.
Fully automatic
- Fully automatic measuring
device with robot.
100% inspection - 100% quality. Cycle
time < 20 seconds. Due to the
increased division of labor in production
processes, e.g., through outsourcing,
interfaces are created whose
functionality and documentation must
be ensured. 100% quality of the
incoming parts is essential, especially in
fully automated assembly lines. Robotic
inspection devices are used to reduce
production costs. Measurements are
recorded using electronic probes or
non-contact lasers in the µm range. The
measured values are evaluated by the
MCQ 2000 measuring computer. The
query speed is < 1 msec., the
measurement resolution is 0.1 µm.
Pass/fail statements are displayed, and
classification or sorting is performed.
The recorded measurement data can be
evaluated internally and/or transferred
to higher-level CAQ systems for
statistical analysis. The mobile system
can also be connected to LANs.
- Shaft measuring machine
In response to increasing customer
demands for greater transparency in
quality management and the associated
traceability of measurement results in
parts production, we have developed
and built automatic measuring
machines for well-known manufacturers
of shaft-shaped parts. These automatic
measuring machines are capable of
measuring a range of parts, such as
gear shafts, drive shafts and camshafts,
without the need for extensive
modifications or adaptations to the
measuring machine. This means you
can guarantee the quality of your
production quickly and close to the
process, as well as saving expensive
coordinate measuring machine time.
Length, diameter, distance dimensions
and cam angle can currently be
determined on parts 100-1000mm long
and weighing up to approx. 30 kg. The
measuring machine is designed so that
it can be used without any problems in
the production area of a forge. The
operator only has to place the test piece
into a loading prism and start the
measuring sequence.
All actions required for measurement
are performed independently by the
measuring machine. It is designed as a
compact system (W x D x H 2000 x
1200 x 2000) and protected from dirt
and unauthorized access by sheet
metal cladding. The measurement data
is recorded by a laser and several
incremental measuring systems
connected to an MCQ 2000+ measuring
computer and presented to the operator
as numerical and/or graphical values on
the display. The results can be
statistically evaluated and/or saved, or
further processed online.
Semi-automatic
- Funkbox
FTB 200 The wireless box transmits
an inductive probe value and a temperature
sensor value (Li-ion) via radio
from a battery-powered transmitter to
a receiver box or measuring computer.
Three function buttons, "Measure,"
"Calibrate," and "Temperature Transfer,"
are also transmitted to the receiver box.
The probe value and the temperature
value are output in the receiver box as
two analog values at standard sockets or
processed directly in the computer.
The three "function buttons" are available
on the receiver box as three potential-free
digital outputs, optionally for processing in
the measuring computer.
The wireless box is designed so
that it can be easily clamped to
a measuring bar, making operation much
easier. It can be operated with one finger,
leaving both hands free to guide the
measuring bar.
The radio box features an integrated LCD
display (low-power version, 2 lines of 16
characters each, optional graphic display
with measuring column display).
Five values are available to the operator
on this display as standard: measuring
time, battery voltage with low battery
warning, the measured value of the
inductive probe (+- 2000; +- 200.0 µm),
the temperature value of the sensor
(or, if the sensor is not plugged in, the
temperature at the box), as well as the
coded active function key and an indicator
"Radio connection OK."
Tempering plates for Calibration
master
The tempering plates are used for
thermal stabilization and adjustment of
the Calibration master to the workpiece.
We offer a standard range from 150 to
500 mm, but we also manufacture
tempering plates according to customer
specifications.